Asphalt Drum mix plant

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Product Code : 01

Brand Name : FABHIND

Product Description

Asphalt Drum Mix Plant

FABHIND manufactures Automatic Asphalt Drum Mix Plant according to M.O.R.T & H. (formerly known as M.O.S.T.). With this plant, customers can be ensured about trouble-free performance and increased fuel efficiency. FABHIND continuously upgrade the products and bring to customers the latest design products. Products we supply are of supreme quality and worldwide acceptable technology. All products are accompanied with after sells support. Customers can get from us modern electric controls and technology, storage facility along with automation support.

Asphalt drum mix plant is a continuous mixer that heats aggregates, homogenously mixes ingredients and adds a set amount of bitumen and filler in the drum. Manufacturing and dispensing of hot mix asphalt into the truck or convening into a storage silo ate continuous process.

Asphalt drum mix plant is available in capacity, ranging from 20 -120 TPH. We can supply this plant of capacity mote than 120 TPH on demand.

DESCRIPTION

FABHIND employs complex engineering process in the making of premium asphalt batch mix plant. The components of this plant, such as drum, mixer, burner, screen, feeder, filter and control are manufactured in-house.

Drying drum

Highly reliable, robust, and compact
Fuel efficient
4 wheel sprocket chain/pulley drives the system
Conveniently operated
Use of alloy material to protect against wear and tear
Specially design flights to provide uniform heat transfer to varied size aggregates
High productivity through burner and inner parts of drum

Bitumen tanks

Thermostatic valves control heat
Level indicators for bitumen
Thermal coil system
Perfect jacketed piping protects from heat
Jacketed bitumen pump
Bitumen feeding system by pneumatic way

FABHIND is an experienced company that brings forth an asphalt batching plant. We continue to provide services to our customers, for a life time.

Cold bin feeder

Bin feeder with 50T capacity
Anti-bridging design for uniform flow
Vibrating motor for fine material flow
Strong and durable
Equipped with variable frequency drive
Easy to operate
Grid use for preventing coarse minerals

Load Out Conveyor

Hot Mix material discharged from the Thermodrum is conveyed by inclined hot conveyor belt to the tipper / truck using a surge storage hopper, which is hydraulically operated. The heat resistant hot conveyor belt is of make like Dunlop, Equiv or MRF. Idlers support this belt. Channel and angles of appropriate size are used for fabricating frame. For the running of conveyor belt, a separate AC motor with gear box is provided. It is made sure that mix material doesn't stick to the belt with the provision of a belt scraper. For the storage of hot mix, there is a hydraulically operated storage hopper at the discharge end of the conveyor. It also prevents segregation and spillage during load out cycle.

CONTROLS

Our drum mix plant comprises fully computerized control cabin (AC optional) with distribution switch board, on board electrical power control console, and completely automatic process and sequence control. User friendly software provides you complete reliability and ensures superior performance.

Auto / manual operation
Easy calibration system for asphalt, feeder, filler and other ingredients.
MIMIC Screen gives details of all current flow, temperature, etc., with possibility of changing calibration when required
Power interlock and auto process controls
Online fault detection
Online printing facility
Docket Printing & Inventory management for the truck loads
Functional Keys and Numeric Keys
Possibility of printing, storing and editing production details, mix proportions, etc
Display of process control parameters
Only basic skills needed for plant operation

CONTINOUS ELECTRONIC BELT WEIGHING SYSTEMS

The SCADA System is useful in complete process controls and metering of the mix proportions. PLC processes the feedback from the load cell. The bitumen and filler proportioning is automatically controlled and processed.

BITUMEN INJETION

This is a high capacity gear pump which is hot oil jacketed, and is controlled by an AC variable speed drive. This gear pump feeds an adequate amount of bitumen into the mixing section of the Thermodrum unit. The SCADA / PLC control ensures an accurate metering of bitumen.

FILLER STORAGE UNIT

We offers a number of filler storage and feeding solutions to the customers. They can select the best depending on the site requirements. With a variable speed computerized synchronized metering systems, right proportioning in the mix is possible.

Technical Specification

Capacity @ 3% moisture content	DM 35	DM 45	DM 50	DM 60	DM 65
Cold Feed Bins
Capacity @ 3% moisture content	45 tph	60 tph	90 tph	120 tph	150 tph
No.of Bins*/Total Storage	4/20 m3	4/20 m3	4/25 m3	4/31.25 m3	4/37.5 m3
capacity Auxiliary Drive	1.1 kW	1.5 kW	1.5 kW	2.2 kW	2.2 kW
Auxiliary Conveyor Belt	450 mm x 2.2 m	450 mm x 2.2 m	450 mm x 2.9 m	450 mm x 3.78 m	450 mm x 3.78 m
Charging Width Gathering	2.55 m	2.55 m	3.05 m	3.66 m	3.66 m
Conveyor Drive Gathering	3.7 kW	3.7 kW	3.7 kW	5.5 kW	5.5 kW
Conveyor Belt Feeding	500 mm x 22.4 m	500 mm x 22.4 m	600 mm x 25.6 m	600 mm x 29 m	600 mm x 29 m
Capacity	80 tph	100 tph	120 tph	150 tph	200 tph
Slinger Conveyor
Conveyor Drive/Width	3.7 kW/ 500 mm	3.7 kW/ 500 mm	3.7 kW/ 500 mm	5.5 kW/500 mm	5.5 kW/500 mm
Thermo drum Unit
Dryer Length x Diameter	1.23 m x 6.02m	1.54 m x 6.40m	1.54 m x 6.7 m	1.85 m x 7.31 m	1.85 m x 8 m
Drive Type*	Cradle type chain drive	Cradle type chain drive	Cradle type chain drive	Cradle type chain drive	4 WD Friction Drive
Drive Motor	15 kW	18.6 kW	18.6 kW	30 kW	44 kW
Drive Gear Box	Heavy Duty Worm Gear	Heavy Duty Worm Gear	Heavy Duty Worm Gear	Heavy Duty Worm Gear	Heavy Duty Worm Gear
Burner Unit
Burner Capacity	250 lph/3 MW	350 lph/4 MW	550 lph/6.5 MW	770 lph/ 9 MW	1100 lph/ 13 MW
High Pressure Burner Type	Fully automatic dual stage	Fully automatic dual stage	Fully automatic dual stage	Fully automatic dual stage	Fully automatic dual stage
Fuel Type*	diesel	diesel	diesel	diesel	diesel
Blower Connected Power	7.5 kW	11.25 kW	15 kW	15 kW	18.7 kW
Bitumen Injection pump
Capacity	60 lpm	80 lpm	120 lpm	160 lpm	200 lpm
Pump Type	Hoy oil jacketed gear type	Hoy oil jacketed gear type	Hoy oil jacketed gear type	Hoy oil jacketed gear type	Hoy oil jacketed gear type
Drive Type	AC variable speed drive	AC variable speed drive	AC variable speed drive	AC variable speed drive	AC variable speed drive
Discharge System
Load out Conveyor Belt	500 mm x 17.9m	500 mm x 17.9m	600 mm x 17.9m	600 mm x 20.3 m	600 mm x 20.3 m
Gob Hopper Capacity	1.0 ton	1.0 ton	1.5 ton	2.0 ton	2.0 ton

**POLLUTION CONTROL UNIT (Optional^*)**

Wet dust type collector
Type	Extremeturbulence Venturi
Dust emission	Less than 150 mg/m3
Bag house filter
Type	Reverse air flow type
Dust emission	Less than 50 mg/m3