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Home » Products » Stationary Concrete Batching Plants » Stationary - HCP Pan Model

Stationary - HCP Pan Model

Stationary - HCP Pan Model
Product Code : 01
Brand Name : FAB INDIA
Product Description

STATIONARY PLANT MODEL FAB-HCP-PAN EQUIPPED WITH FOLLOWING STANDARD ACCESSORIES;

1. PAN TYPE MIXER

The Mixer is mainly used for mixing good quality of concrete hence we have our own designed FAB PAN TYPE MIXER to obtaining a homogeneous mixing quality.

FAB PAN TYPE MIXER is preferred all over market due to their easy and cost effective maintenance, simple operation and batching performance. Mixer is set in heavy structured steel tower such as TM can be directly loaded under discharge chute.

We have been available 0.25m 3 to 1.0m 3 vibrated concrete per batch capacity pan mixers are available with us.


Advance features of FAB PAN TYPE MIXER;

  • High batching performance 
  • Easy operation and maintenance 
  • High homogeneity even with short mixing time 
  • Highly wear-resistant mixer wear parts 
  • Easy maintenance due to wide maintenance gates and bolted type replaceable linings 
    Low maintenance cost.

2. Cement, Water & Additive Weighing hoppers

Water, Cement and additive hopper mounted on independent frame structure and separate weighing can be done by individual electronic load cell. Water pump installed on chassis for water and additive feeding.

3. Four bin feeder

Heavy structured steels used to hold the Bins; it is in line layout with pre-assembled extension to reduce the installation time of the plant. The discharge window of aggregate bins opened through pneumatic cylinders. Materials recipe accumulated in to gathering conveyor for weighing purpose before moved on to the Slinger conveyor for feeding in to pan mixer.

4. Slinger conveyor

The conveyor is meant for unloading of dry concrete recipe to mixer. Conveyor is interlocked to the mixer through the batch controller (panel). This means the conveyor will not start unless the mixer is running. The conveyor has chevron type belt with canopy thorough out length and is driven by geared motor which is mounted on end of drive drum. r batter gripping & resists slippage of conveying materials to get optimization.

5. Screw conveyor for cement

This is meant for cement feeding in to cement hopper, it is made from most efficient wear resistance flight for longer life in cement conveying. The diameter of screw flight is 219mm which is most efficient for rated output.

6. Cement feeding hopper 1.0 m3

This hopper is used for storage of cement. The storage capacity of the hopper is 50 bags cement. Instead of bigger silo, this could be an optional storage for small quantum of work.

7. Control panel

The control panel is well set in to furnished cabinet. The system combines the power of a PLC base batch controllers to provide reliable and accurate controlling. The system can be handled different scales like; Aggregate, Cement Water & Additive. The system is capable of handling multi-scale, multi-ingredient batching & mixing operation, with all necessary interlocking, timing, alarm generation, event-logging, recipe & report generating facility.

The system has Touch Screen password protection display with compact flash socket to increase memory capacity with Serial communication ports, internet port & USB port. Also the high speed sampling ensures batch to batch accuracy. All necessary interlocks are programmed within the system to allow parallel batching operation.

Salient Features

  • Compact and economically designed.
  • Longer life of wear & tear parts
  • Heavy duty structure
  • Quick erection & commissioning in a day
  • Inbuilt pipeline of water, additive and pneumatic.
  • One operator can run the plant.

Optional

  • Cement/ Fly Ash Storage & Conveying System
  • Microwave Moisture Meter
  • Computer  SCADA System with accessories
  • Single Shaft  and Planetary Mixer
  • Online-offline printing system
  • Skid for chassis

Technical Specification

Models Unit HCP20 HCP25 HCP30 HCP45
Plant capacity m3/hr 20 25 30 45
Type of mixer - Pan mixer
Mixer capacity m3 0.25 0.4 0.5 0.75
Input/output Litre 600/250 750/400 800/400 1250/750
Motor power Hp 20 25 30 40
Hy. Power pack Hp 2Hp
Feeding belt size 800 x 3Ply. Chevron type
Conveyor motor Hp 12.5Hp
Aggregate Bins Nos. 4
Capacity of Bin m3 4 4 5.5 8
Aggregate weighing
Load cell (04)
Kgs. 1000 1000 2000 2000
Cement weighing
Load cell (03 Nos.)
Kgs. 200 200 300 600
Water weighing
Load cell (03Nos.)
Kgs. 200 300 300 300
Additive weighing
Load cell (01No.)
Kgs. 10 20 50 50
Water pump Hp 2 2 3 5
Sand vibrator Hp 0.25
Cement vibrator Hp 0.125
Cement screw Dia. 168 219 219 219
Fly ash screw Dia. 168 219 219 219
Screw power Hp 10 15 15 15
Air compressor Hp 3 3 3 3
Total power Hp 50 60 66 78

 


FAB-INDIA INDUSTRIES